Customized Injection Moulding Service for PC Precision Molding Solutions

Design and production flow:

1. Product Overview
   Need polycarbonate parts that fit, seal, and perform flawlessly every time? Our Customized Injection Moulding Service for PC (polycarbonate) combines state-of-the-art Arburg & Engel presses, hardened steel moulds, and scientific molding processes to deliver precision solutions for optical lenses, medical housings, electronic enclosures, and industrial components. From rapid prototyping to 1,000,000+ shots, we scale with you.
2. Key Advantages
   • Ultra-Tight Tolerances: ±0.02 mm guaranteed on critical dimensions
   • Optical-Grade Surface Finish: SPI-A1 diamond polish or VDI-12 textures
   • 100% Virgin PC Resins: LEXAN, MAKROLON, XANTAR, or customer-specified grades
   • Multi-Cavity & Family Moulds: Reduce unit cost without compromising accuracy
   • In-House Metrology Lab: CMM, vision system, and spectrometer for PPAP & IQC reports
   • 7-Day Express Tooling: Aluminium prototype inserts for functional testing
   • Sustainable Options: Post-consumer recycled PC and bio-based blends available
3. Specifications
   Moulding Machines: 50 T – 1,200 T Arburg, Engel, Sumitomo electric presses
   Shot Weight: 0.1 g – 5,000 g
   Wall Thickness: 0.25 mm – 8 mm (uniform or graded)
   Lead Time: 3–5 days (prototypes), 10–15 days (production)
   Certifications: ISO 9001:2015, ISO 13485, IATF 16949, ISO 14001
4. Typical Applications
   • LED & sensor lenses
   • Surgical instrument handles
   • Battery cases for power tools
   • 5G antenna radomes
   • Transparent safety shields
5. Secondary & Finishing Services
   CNC machining, ultrasonic welding, laser etching, EMI shielding, hard-coating, and automated assembly.
6. Quality Assurance
   Every order undergoes FAI, CPK analysis, and dimensional inspection reports. IQC → IPQC → FQC → OQC gates ensure zero defect shipments.
7. Instant Quote & DFM Feedback
   Upload your 3D CAD (STEP, IGES, SolidWorks) to get an interactive quote within 12 hours. Our engineers provide free DFM feedback—draft angles, gate locations, and shrink compensation—so you avoid costly re-spins.
8. Why Choose Us?
   • 15+ years of PC molding expertise
   • 24/7 online project tracking portal
   • Global shipping via DHL, FedEx, or sea freight
   • NDA protection from day one