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RecebThe Client wants you to produce their product because they were glad with the results with your former productions. -
SeanGood teamwork – good suppliers, fast actions and good people on both sides working together …. Thankyou. -
ChrisThanks for caring enough to react, think differently and innovate with us – here again on this occasion to find this alternative – much appreciated from us in RnD, -
RaffyYes, you are doing excellent job, thank you Welson, I undesratnd it is so difficult
PEM Screw Insert Injection Molding Process , Geloy HRA222F Insert Molding Process
Product Details
| Mold Material | S136 | Mold Life | 300,000-500,000 Shots |
|---|---|---|---|
| Finish | High Polish | Feeding | Injection Molding |
| Product Material | HRA222F | Cavity& Core Material | ASSAB P20, 718, S136, H13, 8407, NAK80 And More |
| Runner | Hot Runner\ Cold Runner | Gate | Side Gate |
| Highlight | insert molding process,insert injection molding process |
||
Product Description
PEM Screw Insert Injection Molding Process with Geloy HRA222F Material
Plastic Housing / Material: Geloy HRA222F / KLM Tooling Base / Insert Injection Molding / PEM Screws Inserts
Insert Injection Molding Applications
- Medical OEM products plastic components
- Electronic and industrial area plastic components
- Consumer OEM complete products including toilet tank fittings, spiralizers, watermelon cutters, and more
We specialize in insert injection molding for industrial components using HRA222F material. Our clean injection workshop and assembly line enable us to provide not only injection molding services but complete product development solutions.
Our Services
We design and manufacture tooling for clients and produce customized injection parts. We export high-quality tooling at competitive prices and specialize in OEM product development and production.
Design and Production Workflow
| STEP | Process |
|---|---|
| 1 | Receive client's 2D and 3D drawings (preferably in .step file format) |
| 2 | DFM analysis on 3D drawing, part line, core and cavity design |
| 3 | Communication with clients regarding DFM analysis |
| 4 | Tooling design and tooling plan |
| 5 | Tooling manufacturing including CNC machining, EDM process, and tooling assembly |
| 6 | First trial on tooling, tooling analysis after first trial, OTS checking |
| 7 | Tooling etching or final polishing after first samples approval |
| 8 | Golden samples trial and samples approval |
| 9 | Pilot production and mass production |
Competitive Advantages
- 13 years of OEM and ODM experience in plastic injection molding service with complete tooling room and clean injection workshop
- All injection machines equipped with controlled system robots
- Advanced equipment and professional technology: CNC, 2D, 2.5D and injection machines
- Advanced R&D service and engineering expertise: DFM and Mold Flow Analysis
- Excellent dual shot injection molding technology
- Quality-oriented approach with cost drivers analysis to share cost reduction with customers
- Comprehensive services including design, prototyping, painting, printing, and assembly with multiple assembly lines and clean assembly room for finished products
Frequently Asked Questions
Q1. What kinds of inserts can you use for insert injection molding?
We can use metal parts, PEM inserts, PSM inserts, or other components as inserts for overmolding plastic parts.
Q2. How can I place an order?
Please contact our sales team and provide clear details of your requirements.
Q3. How can I get a sample to check your quality?
After price confirmation, you can request samples to check our quality and will need to cover express freight costs.
Q4. Can you do the design for us?
Yes. We have a professional team with rich experience in plastic products design and manufacturing. Share your ideas and we'll help bring them to life.
Q5. How long can I expect to get samples and mass production?
For existing molds: samples in 3-7 days, mass production in 1-2 weeks. For new molds: 25-35 days for mold building, plus 1-4 weeks for mass production.
Q6. What are your delivery terms?
We accept EXW, FOB, CFR, CIF, DDU, DDP, and other terms. Choose the most convenient or cost-effective option for your needs.
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