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RecebThe Client wants you to produce their product because they were glad with the results with your former productions. -
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Custom OEM ODM Plastic Injection Molding Service with ±0.01mm Tolerance and 300,000 – 1,000,000 Shots Mold Life for Industrial Components
| Place of Origin | Xiamen, China |
|---|---|
| Brand Name | KDET |
| Certification | ISO 9001:2015, IATF 16949 |
| Model Number | KD-OEM-IM001 |
| Minimum Order Quantity | 500 pieces |
| Price | Based on design complexity |
| Packaging Details | Custom export packaging with PE bags, carton boxes, pallets; foam cushioning for delicate parts |
| Delivery Time | 15-25 working days for mold; 7-15 days for production |
| Payment Terms | T/T, L/C, PayPal |
| Supply Ability | 5,000,000 pieces per year |
Product Details
| Mold Type | Plastic Injection Mold, Overmolding, Insert Molding, Hot Runner Mold | Mold Material | P20, 718H, H13, S136, NAK80, 2316 |
|---|---|---|---|
| Plastic Material | ABS, PP, PC, POM, PA66, PE, PMMA, PBT, TPE | Tolerance | ±0.01mm |
| Mold Life | 300,000 – 1,000,000 Shots | Runner System | Cold Runner / Hot Runner |
| Surface Finish | Mirror Polish, EDM Texture, Sand Blast, SPI A1-A3 | Design Software | UG/NX, SolidWorks, CATIA, AutoCAD |
| Industry Applications | Automotive, Medical, Electronics, Home Appliance, Consumer Goods | ||
| Highlight | ±0.01mm Tolerance Plastic Injection Molding Service,300,000 – 1,000,000 Shots Mold Life Injection Molding Services,ISO 9001:2015 Certified Custom Injection Molding |
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Product Description
KDET is a premier provider of custom OEM and ODM plastic injection molding services based in Xiamen, China. Since 2007, we have delivered end-to-end injection molding solutions covering everything from Design for Manufacturability (DFM) analysis, precision mold tooling, prototyping, to full-scale mass production. Our ISO 9001:2015 and IATF 16949 certified facility is equipped with advanced CNC machining centers, EDM machines, and injection molding machines ranging from 50T to 1,200T, enabling us to produce plastic components with exceptional consistency and precision.
Company Strength: 18 years of injection molding expertise | 40-50 skilled professionals | 80%-90% export to 30+ countries | $2M-$3M annual sales | 5,000,000+ pieces annual production capacity | Full in-house tooling and molding under one roof.
Comprehensive OEM/ODM Product Solutions
Our custom injection molding service follows a structured 6-phase approach that ensures every project meets exact specifications and quality standards. From initial concept to final shipment, we provide transparent communication and rigorous quality control at every stage.
Key Features- End-to-End Project Management: From concept sketch to finished product, our engineering team handles the entire development lifecycle including DFM analysis, mold flow simulation, tooling design, prototyping, and production.
- Full Material Versatility: We process a comprehensive range of thermoplastics including ABS, PP, PC, POM, PA66 (Nylon), PE, PMMA (Acrylic), PBT, TPE, and engineering-grade plastics with fiberglass reinforcement options.
- Precision Tooling Excellence: Our mold making workshop uses premium mold steels (P20, 718H, H13, S136, NAK80) with advanced CNC 5-axis machining and EDM to achieve tolerances down to ±0.01mm.
- Flexible Production Volume: Whether you need 500 prototype pieces or 5,000,000 mass production units, our scalable manufacturing lines adapt to your order requirements with consistent quality.
- Hot Runner & Cold Runner Expertise: Both runner systems are available based on your project needs — hot runner for high-volume efficiency and reduced material waste, cold runner for cost-effective small to medium runs.
- Global Logistics & Export Readiness: With 80%-90% of production exported worldwide, we handle FOB, CIF, and DDP shipping terms with professional export packaging and documentation.
| Parameter | Specification |
|---|---|
| Mold Type | Plastic Injection Mold, Overmolding, Insert Mold, Hot Runner Mold, 2-Shot Mold |
| Mold Base Standard | HASCO, DME, LKM, FUTABA, MISUMI |
| Mold Material | P20, 718H, H13, S136, NAK80, 2316, 2344, SKD61 |
| Plastic Material | ABS, PP, PC, POM, PA66, PE, PMMA, TPE, PBT, PC/ABS |
| Tolerance | ±0.01mm (precision); ±0.05mm (standard) |
| Mold Life | 300,000 to 1,000,000 shots depending on material selection |
| Injection Machine Range | 50T to 1,200T |
| Runner System | Cold Runner / Hot Runner (valve gate, hot tip) |
| Surface Finish | Mirror Polish (SPI A1), High Polish (SPI A2-A3), EDM Texture, Sand Blast |
| Design Software | UG/NX, SolidWorks, CATIA, AutoCAD, Moldflow |
Our custom injection molding services serve a wide range of industries worldwide. We have successfully delivered components for:
- Automotive: Interior trim panels, dashboard frames, air vent housings, under-hood connectors, sensor brackets, and cable management components compliant with IATF 16949 standards.
- Medical Devices: Diagnostic equipment housings, surgical instrument handles, drug delivery device components, and laboratory consumables manufactured in controlled environments.
- Consumer Electronics: Smartphone cases, laptop bezels, charging dock housings, wearable device bands, and precision connector bodies with tight cosmetic requirements.
- Home Appliances: Washing machine control panels, refrigerator drawer assemblies, coffee maker components, and vacuum cleaner parts requiring durability and aesthetic finish.
- Industrial Equipment: Pump housings, valve bodies, gear wheels, conveyor components, and protective covers for heavy-duty operational environments.
Industry Success Case: A European automotive Tier-1 supplier approached us needing 12 custom interior trim components with tight ±0.05mm tolerances and Class A surface finish. Our engineering team completed DFM analysis within 5 days, built 12 multi-cavity molds within 25 days, and delivered 200,000 qualified pieces within 8 weeks. The client achieved 35% cost savings compared to their previous European supplier and established an ongoing annual contract worth $400,000+.
Quality Assurance & Production Cycle
Every project follows our rigorous quality management system certified under ISO 9001:2015. Our production cycle is transparent and milestone-driven:
- DFM & Design Review: 2-5 working days — Our engineers analyze your 3D CAD files and provide a detailed DFM report with optimization recommendations.
- Mold Design & Approval: 3-7 working days — Complete 3D mold design using UG/NX or SolidWorks, sent for your approval before manufacturing begins.
- Mold Manufacturing: 15-25 working days — Precision CNC machining, EDM, wire cutting, and assembly in our in-house toolroom.
- Mold Trial & T0 Samples: 2-3 working days — Initial mold trial shots sent for dimensional inspection and customer approval.
- Production & QC: 7-15 working days — Full production with in-line inspection, CMM dimensional reports, and final QC sign-off.
- Packaging & Shipment: 2-5 working days — Professional export packaging with full documentation.
| Parameter | Details |
|---|---|
| Minimum Order Quantity (MOQ) | 500 pieces for production; 1 set for mold only |
| Sample Lead Time | 3-5 working days for existing molds; 5-15 days with new tooling |
| Production Lead Time | 7-15 working days after sample confirmation |
| Payment Terms | T/T 30% deposit, 70% before shipment; L/C at sight for large orders |
| Shipping Methods | Sea freight, Air freight, Express (DHL/FedEx/UPS) |
| Packaging | Custom PE bags + carton boxes + pallets; foam cushioning available |
Q: Do you provide free DFM analysis and mold design?
A: Yes, we provide complimentary DFM analysis and mold flow simulation for all confirmed project inquiries. Our engineering team will review your 3D CAD files (STP, IGS, X_T formats accepted) and deliver a detailed report with recommendations within 3-5 working days at no charge.
Q: What is the typical mold manufacturing lead time?
A: Standard single-cavity molds take 15-20 working days. Multi-cavity molds with hot runner systems typically require 20-25 working days. For urgent projects, we offer expedited service reducing lead time by 30%-40% with additional charges.
Q: Can you match specific colors and surface finishes?
A: Absolutely. We support Pantone color matching with ΔE ≤ 1.0 accuracy. Surface finishes available include mirror polish (SPI A1), high polish (SPI A2-A3), EDM texture, sand blast, laser etching, and custom textures per your specifications.
Q: Do you offer post-processing and assembly services?
A: Yes, our one-stop service includes pad printing, hot stamping, ultrasonic welding, heat staking, screw assembly, and custom packaging. We can deliver fully assembled sub-assemblies ready for your production line.
Q: How do you ensure consistent quality across production batches?
A: We implement Statistical Process Control (SPC) throughout production, perform First Article Inspection (FAI) on every batch, and provide CMM dimensional reports. Our QC team conducts in-line inspection at 2-hour intervals plus final 100% visual inspection before packing.
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