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RecebThe Client wants you to produce their product because they were glad with the results with your former productions. -
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IATF 16949 and ISO 9001 Certified Injection Molding Service with ±0.05mm Tolerance
| Place of Origin | Xiamen, China |
|---|---|
| Brand Name | KDET |
| Certification | ISO 9001:2015, IATF 16949 |
| Model Number | KD-IA-AT006 |
| Minimum Order Quantity | 500 pieces |
| Price | Based on part complexity, material, and order volume |
| Packaging Details | Custom PE bags + export cartons + pallets; anti-static and cleanroom options available |
| Delivery Time | 15-30 working days mold; 7-15 days production |
| Payment Terms | T/T, L/C at sight, PayPal for samples |
| Supply Ability | 5,000,000 pieces per year |
Product Details
| Certification | IATF 16949:2016, ISO 9001:2015 | Quality Core Tools | APQP, PPAP Level 1-3, FMEA, SPC, MSA |
|---|---|---|---|
| Part Traceability | Full Lot Traceability, Cavity ID Marking, 15-year Record Retention | Mold Type | Single/Multi-Cavity, Hot/Cold Runner, Insert Molding, Overmolding |
| Mold Material | 718H, H13, S136, NAK80, P20 | Plastic Material | PA66 GF30, PBT GF30, PC/ABS, PP GF20, POM |
| Tolerance | ±0.05mm Standard; ±0.02mm Precision | Inspection | CMM, Vision Measurement, Surface Roughness, Hardness Testing |
| Industry Standards | IATF 16949, REACH, RoHS, ELV, IMDS, CAMDS | ||
| Highlight | IATF 16949 Certified Injection Molding Service,ISO 9001 Certified Injection Molding,±0.05mm Tolerance Plastic Injection Molding |
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Product Description
KDET is an IATF 16949 certified injection molding manufacturer serving the global automotive supply chain with precision plastic components that meet the industry's most rigorous quality management standards. Our IATF 16949:2016 certification demonstrates our commitment to defect prevention, continuous improvement, and reduction of variation and waste throughout the automotive production lifecycle. Since achieving certification, we have become a trusted Tier-2 and Tier-3 supplier to major automotive OEMs and system integrators across Europe, North America, and Asia.
Company Strength: 18 years of injection molding excellence since 2007 | ISO 9001:2015 & IATF 16949 certified | 40-50 skilled engineering and manufacturing professionals | 80%-90% export to 30+ countries across 5 continents | Annual production capacity exceeding 5,000,000 pieces | Full in-house tooling, molding, QC, and logistics under one roof in Xiamen, China.
Product Solutions
KDET delivers comprehensive iatf 16949 certified solutions engineered to meet the exact specifications of global OEM clients. Our integrated approach combines advanced manufacturing technology, rigorous quality management systems, and 18 years of hands-on processing expertise. From initial engineering consultation through tooling, production, and global logistics, every project follows a structured workflow with clearly defined milestones, transparent communication, and documented quality verification at every critical stage.
Key Features- Full IATF 16949:2016 Compliance: Our quality management system fully conforms to IATF 16949:2016 requirements including Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP Level 1-3), Failure Mode and Effects Analysis (FMEA), Statistical Process Control (SPC), and Measurement Systems Analysis (MSA).
- PPAP Documentation Package: We deliver complete PPAP documentation including Design Records, Engineering Change Documents, Dimensional Results, Material/Performance Test Results, Process Flow Diagram, PFMEA, Control Plan, MSA, and Part Submission Warrant (PSW) per AIAG guidelines.
- Zero-Defect Manufacturing Philosophy: Our production cells implement Poka-Yoke (error-proofing) fixtures, automated vision inspection systems, and real-time SPC with Cpk ≥ 1.67 requirements on all critical-to-quality (CTQ) characteristics.
- Full Product Traceability: Every automotive component is traceable from raw material lot through production batch to shipment, with unique date coding, cavity number marking, and digital records maintained for minimum 15 years per IATF requirements.
- Annual Surveillance Audits: Our IATF 16949 certification is maintained through annual third-party surveillance audits and internal layered process audits, ensuring continuous compliance and system improvement.
- IMDS & REACH Compliance: We maintain complete International Material Data System (IMDS) submissions for all automotive components and ensure REACH and ELV directive compliance for materials and substances.
| Parameter | Specification |
|---|---|
| Certification | IATF 16949:2016 (Certificate No. available upon request) |
| Quality Core Tools | APQP, PPAP (Level 1-3), FMEA (Design & Process), SPC, MSA |
| Process Capability | Cpk ≥ 1.67 on all CTQ characteristics; Ppk ≥ 1.33 for initial process studies |
| Defect Rate Target | ≤ 50 PPM (Parts Per Million) for series production |
| Traceability | Full lot traceability with 15-year record retention; Cavity ID marking available |
| IMDS Reporting | Complete IMDS submissions for all automotive components |
| Inspection Equipment | CMM (1.7μm), Vision Measurement (0.5μm), Surface Roughness Tester, Hardness Tester |
| Mold Material Options | 718H, H13, S136, NAK80 — all with material certificates and heat treatment reports |
| Part Validation | Full dimensional layout, material certification, appearance approval (AAR), functional testing |
- Interior Components: Dashboard frames, HVAC vent assemblies, center console components, door handle bezels, and seat adjustment mechanisms with Class A surface finish requirements and grain matching specifications.
- Under-Hood Applications: Engine cover components, air intake manifolds, coolant reservoirs, fuse box housings, and sensor brackets requiring high-temperature resistance and chemical compatibility.
- Electrical & Electronics: ECU housings, connector bodies, wiring harness clips, relay boxes, and fuse holders with UL94 V-0 flame retardancy and electrical insulation properties.
- Exterior Trim: Grille assemblies, badge mounts, wheel arch liners, mirror housings, and bumper bracket components with UV stability and weatherability requirements.
- EV & New Energy: Battery pack components, charging port housings, HV connector insulators, and thermal management system parts for electric and hybrid vehicles.
Industry Success Case: A European automotive lighting system Tier-1 supplier required PPAP Level 3 documentation for 8 precision plastic components in a new LED headlamp assembly. Our engineering team completed APQP within 4 weeks, built 8 molds with optimized cooling for cycle time efficiency, and submitted a complete PPAP package including FMEA, Control Plan, MSA studies, and full dimensional layouts. All components achieved PSW approval on first submission with Cpk ≥ 1.67 on all 47 CTQ characteristics. The project has been in series production for 3 years with a cumulative PPM of just 12 across 2.4 million delivered components.
Production Cycle
- Engineering Review & DFM Analysis: 2-5 working days — Complete design review, mold flow simulation, and manufacturing feasibility assessment with detailed report
- Mold Design & Client Approval: 3-7 working days — Full 3D mold design in UG/NX or SolidWorks with all specifications for client review and sign-off
- Mold Manufacturing: 15-30 working days — Precision CNC machining, EDM, wire cutting, heat treatment, surface finishing, and assembly in our in-house toolroom
- Mold Trial & Sample Validation: 2-3 working days — T0 sample production with comprehensive dimensional inspection report and process parameter documentation
- Mass Production & QC: 7-15 working days — Full production with Statistical Process Control (SPC), in-line inspection, and final QC verification
- Packaging & Global Shipment: 2-5 working days — Professional export packaging with full documentation and customs clearance support
| Parameter | Details |
|---|---|
| Minimum Order Quantity (MOQ) | 500-5,000 pieces depending on part size and mold complexity |
| Mold Manufacturing Lead Time | 15-30 working days (varies by mold type and complexity) |
| Sample Lead Time | 3-5 working days with existing molds; 5-15 days with new tooling |
| Production Lead Time | 7-15 working days after sample confirmation and approval |
| Payment Terms | T/T 30% deposit, 70% before shipment; L/C at sight for contracts above $10,000; PayPal accepted for samples |
| Shipping Methods | Sea freight (15-40 days), Air freight (3-7 days), Express DHL/FedEx/UPS (3-5 days) |
| Packaging | Custom PE bags + export-grade corrugated cartons + fumigated wooden pallets; anti-static, moisture-proof, and cleanroom packaging options available |
Q: What is the difference between ISO 9001 and IATF 16949 certification?
A: IATF 16949 builds upon ISO 9001 with additional automotive-specific requirements including mandatory use of automotive core tools (APQP, PPAP, FMEA, SPC, MSA), specific customer requirement management, product safety, risk analysis, contingency planning, and embedded software development. It is the globally recognized quality management standard for the automotive supply chain, required by most major OEMs for their tier suppliers.
Q: Do you provide full PPAP documentation for every project?
A: PPAP Level 3 is standard for all automotive production parts and is included in our project scope. For non-automotive customers who request it, we can provide PPAP documentation as a value-added service. The documentation package typically includes 18 elements per AIAG PPAP manual 4th edition requirements.
Q: What is your typical PPM (defect rate) for automotive production?
A: Our running 12-month PPM average for automotive production is 32 PPM, well below the industry benchmark of 50 PPM. We achieve this through Poka-Yoke fixture design, automated vision inspection on CTQ characteristics, real-time SPC with automatic alerts, and rigorous layered process audits at every shift.
Q: Can you support IMDS submissions for our components?
A: Yes, we maintain an active IMDS account and provide complete material data submissions for all automotive components. Our engineering team will submit the IMDS report with all constituent materials, substances, and weight data, and provide the IMDS ID for your records. We also support CAMDS (China Automotive Material Data System) submissions for domestic Chinese automotive programs.
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