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RecebThe Client wants you to produce their product because they were glad with the results with your former productions. -
SeanGood teamwork – good suppliers, fast actions and good people on both sides working together …. Thankyou.
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ISO 9001:2015 Certified Injection Molding Service with Comprehensive QMS Documentation and 18 Years of Industry Experience
| Place of Origin | Xiamen, China |
|---|---|
| Brand Name | KDET |
| Certification | ISO 9001:2015, IATF 16949 |
| Model Number | KD-IS-QS011 |
| Minimum Order Quantity | 500 pieces |
| Price | Based on part complexity and volume |
| Packaging Details | Custom PE bags + export cartons + pallets |
| Delivery Time | 15-30 working days mold; 7-15 days production |
| Payment Terms | T/T, L/C at sight, PayPal |
| Supply Ability | 5,000,000 pieces per year |
Product Details
| Certification | ISO 9001:2015 | Inspection Standards | ANSI/ASQ Z1.4, AQL 1.0/2.5/4.0 |
|---|---|---|---|
| Measurement Equipment | CMM, Vision System, Height Gauge, Surface Roughness Tester | Problem Solving | 8D, 5-Why, Fishbone, FMEA, SPC |
| Quality KPIs | Customer PPM, OTD, Scrap Rate, CAPA Closure, FPY | Documentation | CoC, Inspection Reports, Material Certs, PPAP, FAI |
| Audits | Annual System, Quarterly Process, Monthly Layered | Industry Standards | ISO 9001:2015, IATF 16949, RoHS, REACH |
| Highlight | ISO 9001:2015 Certified Injection Molding Service,Comprehensive QMS Documentation Plastic Injection Molding,18 Years of Industry Experience Custom Injection Molding |
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Product Description
KDET operates a comprehensive ISO 9001:2015 certified quality management system that governs every aspect of our injection molding operations — from supplier qualification and incoming material inspection through in-process quality control to final inspection and shipping. Our quality system is not merely a certificate on the wall; it is the operational backbone that has enabled us to maintain exceptional quality metrics across 18 years of serving demanding global OEM clients. External surveillance audits consistently confirm full compliance with ISO 9001:2015 requirements.
Company Strength: 18 years of injection molding excellence since 2007 | ISO 9001:2015 & IATF 16949 certified | 40-50 skilled professionals | 80%-90% export to 30+ countries | 5,000,000+ pieces annual capacity | Full in-house tooling, molding, QC, and logistics.
Product Solutions
KDET provides world-class iso 9001 quality solutions engineered for the demanding requirements of global OEM manufacturers. With 18 years of industry experience and a fully integrated manufacturing facility in Xiamen, China, we deliver end-to-end solutions from engineering consultation and DFM analysis through mold manufacturing, production, quality assurance, and global logistics. Our structured project management approach ensures clear milestones, transparent communication, and documented quality at every stage.
Key Features- Comprehensive QMS Documentation: Our quality management system includes documented procedures for all core processes — contract review, design control, purchasing, production, inspection, nonconforming product control, corrective action, internal audit, and management review — ensuring consistent execution across all projects.
- Incoming Material Inspection: All raw plastic resins undergo incoming inspection including melt flow index verification, moisture content analysis, color verification against master standards, and certificate of conformance review before release to production.
- In-Process Quality Control: Production QC inspectors perform scheduled inspections at 2-hour intervals throughout each production shift. Measurements include critical dimensions, visual appearance, weight consistency, and functional attributes per the control plan for each part number.
- Final Inspection & Sampling: Every shipment undergoes AQL-based final inspection per ANSI/ASQ Z1.4 sampling plans. Inspection reports including dimensional data, visual defect classification, and lot acceptance determination accompany each shipment.
- Corrective & Preventive Action (CAPA): Our robust CAPA system ensures that any quality issue — internal or customer-reported — triggers root cause analysis (5-Why, Fishbone, or 8D methodology), corrective action implementation, and effectiveness verification within defined timeframes.
- Continuous Improvement Culture: Monthly quality performance reviews with KPI tracking (customer PPM, on-time delivery, scrap rate, CAPA closure rate) drive systematic improvement initiatives. Employee quality training is conducted quarterly with documented competency assessments.
| Parameter | Specification |
|---|---|
| Certification | ISO 9001:2015 (Certificate available upon request) |
| Inspection Sampling | ANSI/ASQ Z1.4; AQL 1.0 (critical), 2.5 (major), 4.0 (minor) |
| In-Process Inspection Frequency | Every 2 hours per production shift |
| Measurement Equipment | CMM (1.7μm accuracy), Vision Measurement (0.5μm), Height Gauge, Calipers, Micrometers, Surface Roughness Tester, Hardness Tester, MFI Tester, Moisture Analyzer |
| Quality KPIs Tracked | Customer PPM, On-Time Delivery, Scrap Rate, CAPA Closure Rate, First-Pass Yield, Supplier Quality |
| Problem Solving Methods | 8D, 5-Why, Fishbone (Ishikawa), FMEA, SPC |
| Documentation | Inspection Reports, Material Certs, Process Parameter Records, Calibration Certificates, Traceability Records |
| Internal Audits | Annual full-system audit; Quarterly process audits; Monthly layered process audits |
| Employee Training | Quarterly quality training with competency assessment; Annual QMS awareness training |
- Automotive Supply Chain: Tier-2 and Tier-3 suppliers requiring documented quality management systems as prerequisite for new business awards and annual supplier re-qualification audits.
- Medical Device Components: Device manufacturers requiring supplier quality systems that support their own ISO 13485 compliance, including documented process validation, traceability, and change control procedures.
- Consumer Electronics: Brand OEMs requiring zero-defect quality for cosmetic and functional components, supported by documented inspection procedures and statistical process control.
- Industrial Equipment: Manufacturers requiring consistent part quality across multi-year production programs with documented quality records for warranty and liability purposes.
- Export Markets: International buyers in regulated markets (EU, North America, Japan) requiring ISO 9001 certification as a fundamental supplier qualification criterion.
Industry Success Case: A European industrial automation manufacturer conducted an on-site supplier quality audit at our facility as part of a new $500,000 annual contract qualification. Our QMS demonstrated full compliance across all audit categories: documented processes, trained personnel, calibrated equipment, effective CAPA system, and clean production environment. We scored 96/100 on the audit — among the highest in their Asian supply base — and were awarded the contract with an expedited qualification timeline. The client has since expanded their program from 3 to 11 part numbers based on 18 months of consistent zero-defect delivery.
Production Cycle
- Engineering Review & DFM: 2-5 working days — Design analysis, simulation, and feasibility report
- Mold Design & Approval: 3-7 working days — Full 3D mold design for client sign-off
- Mold Manufacturing: 15-30 working days — Precision machining, EDM, assembly
- Mold Trial & Samples: 2-3 working days — T0 samples with dimensional inspection report
- Production & QC: 7-15 working days — Full production with SPC and in-line inspection
- Packaging & Shipment: 2-5 working days — Professional export packaging with full documentation
| Parameter | Details |
|---|---|
| Minimum Order Quantity | 500-5,000 pieces depending on part size and complexity |
| Mold Lead Time | 15-30 working days |
| Sample Lead Time | 3-5 days with existing molds; 5-15 days with new tooling |
| Production Lead Time | 7-15 working days after sample approval |
| Payment Terms | T/T 30% deposit, 70% before shipment; L/C at sight available |
| Shipping Methods | Sea freight (15-40 days), Air freight (3-7 days), Express (3-5 days) |
| Packaging | Custom PE bags + export cartons + fumigated pallets |
Q: Can we conduct an on-site quality audit at your facility?
A: Absolutely. We welcome customer quality audits and have hosted over 100 audits from global OEMs since 2007. We can accommodate audits on 1-2 weeks notice and provide a private meeting room, document review area, and full production floor access. Virtual remote audits via video conferencing are also available.
Q: What quality documentation do you provide with each shipment?
A: Standard documentation includes Certificate of Conformance (CoC), dimensional inspection report for critical characteristics, material certification, and packing list. PPAP Level 3 documentation, full FAI reports, IMDS submissions, and customized inspection formats are available upon request.
Q: How do you handle a quality issue if one occurs?
A: We follow a structured 8D problem-solving process: D1-Team formation, D2-Problem description, D3-Containment (within 24 hours), D4-Root cause analysis, D5-Permanent corrective action, D6-Implementation & validation, D7-Preventive measures, D8-Team recognition. A detailed 8D report is provided to the customer, and corrective action effectiveness is verified through follow-up audits.
Q: Do you provide process capability data (Cpk/Ppk) for our parts?
A: Yes, we routinely provide Cpk studies for CTQ characteristics as part of PPAP submissions or ongoing production monitoring. Our standard requirement is Cpk ≥ 1.67 for ongoing production. We use SPC software with real-time data collection from CMM and vision measurement systems to generate capability reports automatically.
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