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RecebThe Client wants you to produce their product because they were glad with the results with your former productions. -
SeanGood teamwork – good suppliers, fast actions and good people on both sides working together …. Thankyou.
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ISO 9001:2015 Certified Injection Molding Service for Large Parts up to 800mm x 600mm with ΔE ≤ 1.0 Color Consistency
| Place of Origin | Xiamen, China |
|---|---|
| Brand Name | KDET |
| Certification | ISO 9001:2015, IATF 16949 |
| Model Number | KD-HA-AP018 |
| Minimum Order Quantity | 500 pieces |
| Price | Based on complexity and volume |
| Packaging Details | Custom PE bags + export cartons + pallets |
| Delivery Time | 15-30 days mold; 7-15 days production |
| Payment Terms | T/T, L/C, PayPal |
| Supply Ability | 5,000,000 pieces per year |
Product Details
| Machine Range | 120T - 1,200T, Shot Up To 3,500g | Materials | High-gloss ABS, Heat-resistant PP, UV-ASA, HIPS, POM, PC |
|---|---|---|---|
| Color Management | ΔE ≤ 1.0, Spectrophotometer Verification, Master Standards | Part Size | 10mm - 800mm X 600mm |
| Surface Finishes | High-gloss, Hairline, Leather Texture, Matte, Metallic | Assembly Services | Ultrasonic Welding, Heat Staking, Screw Assembly |
| Certification | ISO 9001:2015, RoHS, REACH, FDA Food Contact | ||
| Highlight | ISO 9001:2015 Certified Injection Molding Service,Large Part Capability Plastic Injection Molding,Color Consistency Management Custom Injection Molding |
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Product Description
KDET manufactures home appliance injection molded components for washing machines, refrigerators, air conditioners, coffee makers, vacuum cleaners, and other household appliances. Our components meet the demanding requirements of the appliance industry: long-term durability under thermal cycling, aesthetic surface quality, color consistency across production batches, and cost-effective high-volume manufacturing. Since 2007, we have supplied millions of appliance components to leading brands and their contract manufacturers worldwide.
Company Strength: 18 years of injection molding excellence since 2007 | ISO 9001:2015 & IATF 16949 certified | 40-50 skilled professionals | 80%-90% export to 30+ countries across 5 continents | 5,000,000+ pieces annual capacity | Full in-house tooling, molding, QC, and logistics from Xiamen, China.
Product Solutions
KDET delivers world-class home appliance solutions engineered for the demanding requirements of global OEM manufacturers. With 18 years of industry experience, ISO 9001:2015 and IATF 16949 certifications, and a fully integrated manufacturing facility in Xiamen, China, we provide comprehensive solutions from initial engineering consultation through tooling, production, quality assurance, and international logistics. Our structured project management methodology ensures transparent milestones, clear communication, and documented quality verification at every stage.
Key Features- Large Part Capability: Our injection molding machines up to 1,200T with shot capacities exceeding 3kg enable production of large appliance components including washing machine control panels, refrigerator drawer assemblies, and air conditioner front panels.
- Color Consistency Management: We implement rigorous color management protocols including spectrophotometer verification of every resin batch, documented master standard retention, and ΔE ≤ 1.0 color matching — ensuring visual consistency across production batches spanning multiple years.
- Appliance-Grade Materials: We process a dedicated range of appliance-grade materials including high-gloss ABS (refrigerator trim), heat-resistant PP (washing machine tubs), UV-stabilized ASA (air conditioner outdoor units), and POM (coffee machine mechanisms).
- Multi-Component Assembly: Beyond individual components, we offer sub-assembly services combining multiple injection-molded parts with purchased components — delivering fully assembled modules ready for your production line.
- Appliance-Specific Testing: Our quality control includes application-specific testing: thermal cycling (-20°C to +80°C), chemical resistance to common household cleaners, UV accelerated weathering, drop impact testing, and color fastness validation.
- Cost-Optimized High Volume: Our multi-cavity tooling, hot runner systems, and automated production cells are engineered for the high-volume, cost-sensitive nature of the appliance industry — delivering consistent quality at competitive piece prices.
| Parameter | Specification |
|---|---|
| Injection Machines | 120T – 1,200T; Shot capacity up to 3,500g |
| Appliance Materials | High-gloss ABS, Heat-resistant PP, UV-stabilized ASA, High-impact PS, POM, PC, PA66 |
| Color Management | Spectrophotometer verification, ΔE ≤ 1.0, Master standard retention, Batch-to-batch color documentation |
| Part Size Range | 10mm * 10mm (small buttons) to 800mm * 600mm (large panels) |
| Surface Finishes | High-gloss (SPI A1-A2), Hairline pattern, Leather texture, Matte, Metallic-effect |
| Assembly Services | Ultrasonic welding, Heat staking, Screw assembly, Snap-fit assembly, Custom packaging |
| Appliance Testing | Thermal cycling (-20°C to +80°C), Chemical resistance, UV weathering, Drop impact, Color fastness |
| Production Volume | 10,000 – 5,000,000+ pieces annually per part number |
| Certification | ISO 9001:2015, RoHS, REACH, Food contact compliance available |
- Major Kitchen Appliances: Refrigerator door handles, shelf trims, drawer assemblies, ice maker components, and control panel bezels with high-gloss cosmetic surfaces.
- Laundry Appliances: Washing machine control panels, detergent dispenser drawers, lint filter housings, dryer vent components, and door glass frames with chemical and thermal resistance.
- Small Kitchen Appliances: Coffee maker housings and internal mechanisms, toaster end panels and lever assemblies, blender jar bases and lid components, and food processor bowl assemblies.
- Climate Control: Air conditioner front panels, remote control housings, dehumidifier water tank components, and fan blade assemblies with UV-stabilized materials for outdoor units.
- Floor Care: Vacuum cleaner housings and dust bin assemblies, brush roll components, filter frames, and attachment tool bodies requiring impact resistance and structural durability.
Industry Success Case: A Southeast Asian appliance manufacturer producing 500,000 washing machines annually was experiencing color mismatch issues between their control panel and main housing from different suppliers. We consolidated 7 plastic components (control panel, detergent drawer, 2 knobs, 3 trim pieces) into our single production source. Our color management system with spectrophotometer verification and master standard retention achieved consistent color across all 7 components with ΔE ≤ 0.8. The client achieved 100% color acceptance rate over 3 years of production, eliminating their previous 8% color-related rejection rate and saving $320,000 annually in rework and line stoppage costs.
Production Cycle
- Engineering Review & DFM: 2-5 working days — Design analysis, simulation, and feasibility report
- Mold Design & Approval: 3-7 working days — Full 3D mold design for client sign-off
- Mold Manufacturing: 15-30 working days — Precision machining, EDM, heat treatment, assembly
- Mold Trial & Samples: 2-3 working days — T0 samples with dimensional inspection report
- Production & QC: 7-15 working days — Full production with SPC and in-line inspection
- Packaging & Shipment: 2-5 working days — Professional export packaging with documentation
| Parameter | Details |
|---|---|
| Minimum Order Quantity | 500-5,000 pieces depending on part size and complexity |
| Mold Lead Time | 15-30 working days |
| Sample Lead Time | 3-5 days with existing molds; 5-15 days with new tooling |
| Production Lead Time | 7-15 working days after sample approval |
| Payment Terms | T/T 30% deposit, 70% before shipment; L/C at sight available |
| Shipping Methods | Sea freight (15-40 days), Air freight (3-7 days), Express (3-5 days) |
| Packaging | Custom PE bags + export cartons + fumigated pallets |
Q: Can you match the exact color of our existing appliance components?
A: Yes, we provide professional color matching services. Provide a physical color sample or Pantone reference, and our color laboratory will develop a masterbatch formulation achieving ΔE ≤ 1.0. We maintain a retained master standard and provide spectrophotometer verification data with every production batch to ensure ongoing color consistency.
Q: What is the largest part size you can injection mold?
A: Our 1,200T injection molding machine can produce parts up to approximately 800mm * 600mm with a shot weight up to 3,500g (depending on material density). For larger components, we can coordinate with our partner network of 1,600T-3,000T capacity facilities managed under our quality system.
Q: Do you provide assembly and sub-assembly services for appliance manufacturers?
A: Yes, our value-added assembly services include ultrasonic welding, heat staking, screw and snap-fit assembly, adhesive bonding, and full sub-assembly — delivering complete modules ready for your production line. We can integrate purchased components (springs, seals, fasteners, electronics) into the assembled module.
Q: Do your appliance components meet food contact safety requirements?
A: For components that contact food (refrigerator interiors, coffee maker water paths, blender jars), we use FDA-compliant and EU 10/2011 food-contact-approved materials. We provide material certifications and can coordinate migration testing through certified laboratories if required by your specific application.
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