Consumer Electronics Shell Injection Molding Service ABS PC Anti Scratch Housing

Consumer electronics shells must look flawless, fit precisely, and survive daily handling. This injection molding service produces ABS PC housings with anti scratch finishes for routers, speakers, power banks, and small smart devices.

High cavitation tooling and short cycles keep cost per part low while cosmetic controls protect the brand image of your product.

• Anti scratch surface: optimized textures and coatings for daily wear
• Precise fit: tight tolerance for snap fit and screwless assembly
• High cavitation: multi-cavity molds for low cost per part
• Short cycle time: balanced cooling from 18 to 30 seconds
• Cosmetic consistency: color and gloss control under controlled lighting
• Finish flexibility: ready for soft touch paint, laser etching, and printing

Electronics brands compete on time to market and shelf appeal. We build fast, robust tooling that protects both the deadline and the cosmetic standard.

• Rapid tooling option to shorten the path from design freeze to pilot build
• Multi-cavity and family mold layouts to spread tooling cost across a product line
• Design for assembly review to protect snap fit, button travel, and port alignment
• Secondary process planning for painting, printing, and laser etching

• Routers, modems, and network devices
• Bluetooth and smart speakers
• Power banks and charger housings
• Wearables and small smart devices
• Remote controls and handheld accessories

With more than 18 years of focused experience in plastic injection molding, our factory runs an integrated tooling room, a clean injection workshop, and a controlled assembly line under one roof. We are ISO 9001:2015 certified and export precision molds and molded components to over 40 countries across Europe, North America, and Southeast Asia, supporting OEM and ODM programs from concept to serial delivery.

• 18 years of OEM and ODM experience in plastic injection molding with an integrated tooling room and clean injection workshop
• Injection machines from 60T to 1600T, all fitted with controlled robotic handling systems
• Advanced equipment and skilled engineers covering CNC machining, EDM, wire cutting, mold flow analysis, and DFM reporting
• In-house prototyping, tooling, injection, painting, printing, and assembly services delivered under one roof
• Experienced quality team performing dimensional inspection with CMM and 3D scanning before every shipment

Typical lead times are listed above. Provide your drawing and volume and we will confirm an exact tooling and sampling plan in the DFM quotation.

• A consumer electronics brand launched a new router shell in six weeks using our rapid tooling option.
• A smart speaker maker runs a 4-cavity mold with automated packing at under 22 seconds cycle time.
• A wearable brand cut field returns by tightening a housing tolerance that controls button feel.

Molds ship in a treated wooden case with anti-rust film and a mold report. Molded shells are protected with anti-static film and stacked in PE bags inside sturdy cartons to keep cosmetic surfaces clean on arrival.

Q1. Can you make a prototype for us?

Yes. We produce prototypes by CNC machining and hand polishing so that fit, finish, and function can be validated before tooling is cut.

Q2. How can I place an order?

Send your 2D and 3D drawings (a .step file is preferred) together with annual volume, material, and surface requirements. Our engineers reply with a DFM report and quotation within one working day.

Q3. How can I get a sample to check your quality?

After price confirmation you can request samples. For a new mold we provide T1 samples for evaluation; the buyer covers the express freight.

Q4. Can you do the design for us?

Yes. Our design team has rich experience in plastic products and molds. Share your idea or a reference part and we will refine it into a manufacturable design.

Q5. How long can I expect to get the sample and mass production?

For an existing mold, samples take 3-7 days and mass production 1-2 weeks. For a new mold, allow 25-35 days for mold building plus 1-4 weeks for mass production.

Q6. What are your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, and DDP. Choose the option that best fits your cost and logistics plan.