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RecebThe Client wants you to produce their product because they were glad with the results with your former productions. -
SeanGood teamwork – good suppliers, fast actions and good people on both sides working together …. Thankyou.
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ChrisThanks for caring enough to react, think differently and innovate with us – here again on this occasion to find this alternative – much appreciated from us in RnD,
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RaffyYes, you are doing excellent job, thank you Welson, I undesratnd it is so difficult
S136 Dual Shot Injection Molding For Texture Surface Medical Product Components
Product Details
| Mold Material | S136 | Base | KLM Tooling Base |
|---|---|---|---|
| Mold Life | 300,000-500,000 Shots | Feeding | Injection Molding |
| Product Material | TPE+ABS | Cavity& Core Material | ASSAB P20, 718, S136, H13, 8407, NAK80 And More |
| Runner | Hot Runner\ Cold Runner | Gate | Side Gate |
| Highlight | dual injection molding,double shot injection molding |
||
Product Description
S136 Dual Shot Injection Molding For Texture Surface Medical Product Components
Medical Product Components / Dual Shot Injection Molding / ABS + TPE / Texture Surface / White And Blue
Dual Shot Injection Molding Process Overview
Dual Shot Injection Molding involves two injection cycles in the same tooling. The tooling includes two cavities but shares the same core. The first injection molds the substrate (hard part), then the core rotates 90 degrees to position the substrate in new cavities for the second injection. The second material can be either soft or hard material.
We have extensive experience in dual shot injection molding processes, with nearly 8 years of specialization in this area. This technology is essential for parts requiring multiple materials, such as lenses, keypads, handles, and medical components.
Key Process Features
- Comprehensive DFM analysis with drawings before tooling design
- Complete tooling design and manufacturing services
- Customized injection molding components production
- DFM analysis to prevent potential production issues during design phase
- High-quality tooling export at competitive pricing
- Specialization in OEM product development and production
- Door-to-door shipment services with client labeling options
Design and Production Workflow
| STEP | Process |
|---|---|
| 1 | Receive client's 2D and 3D drawings (preferably .step format) |
| 2 | DFM analysis on 3D drawing, part line, core and cavity design |
| 3 | Client communication regarding DFM analysis |
| 4 | Tooling design and planning |
| 5 | Tooling manufacturing (CNC machining, EDM process, tooling assembly) |
| 6 | First trial on tooling, tooling analysis after first trial, OTS checking |
| 7 | Tooling etching or final polishing after first samples approval |
| 8 | Golden samples trial and samples approval |
| 9 | Pilot production and mass production |
Competitive Advantages
- 13 years of OEM and ODM experience in plastic injection molding services
- Complete tooling room and clean injection workshop facilities
- All injection machines equipped with controlled system robots
- Advanced equipment: CNC, 2D, 2.5D and injection machines
- Professional R&D services including DFM and Mold Flow Analysis
- Excellent dual shot injection molding technology expertise
- Quality-oriented approach with cost drivers analysis for customer savings
- Comprehensive services: design, prototyping, painting, printing, and assembly
Frequently Asked Questions
Q1. Can you make prototype for us?
Yes, we can create prototypes according to your design using CNC machining and hand polishing processes.
Q2. How can I place an order?
Please contact our sales team with your detailed requirements as clearly as possible.
Q3. How can I get a sample to check your quality?
After price confirmation, you can request samples to evaluate our quality. Express freight charges will apply.
Q4. Can you do the design for us?
Yes. Our professional team has extensive experience in plastic products design and manufacturing. Share your ideas and we'll help bring them to life.
Q5. How long can I expect to get the sample and mass production?
For existing molds: samples in 3-7 days, mass production in 1-2 weeks. For new molds: 25-35 days for tooling, plus 1-4 weeks for mass production.
Q6. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, and other delivery terms. Choose the option most convenient or cost-effective for your needs.
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